Eficiencia energética en motores de BT

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Eficiencia energética en motores de BT PumPS & VALVES, 07/06/2017 Eficiencia energética en motores de BT Motores & Generadores Jan Puig – Responsable Marketing

Impacto de los motores en el consumo energético global Importancia de las medidas Demanda electricidad +84% en 2050 Los motores consumen alrededor del 28% de la electricidad mundial 230VAC: previsto para Q3/2018 April 29, 2019

El proyecto “Ecodesign” en Europa La relevancia de los motores eléctricos Todo incluido de serie: reactancia de auto-inductancia Filtro EMC C2 Tarjetas barnizadas STO Panel de control asistente Modbus RTU April 29, 2019

¿De dónde salen los números? Base instalada de motores de baja tensión Previstos para Q2/2017 April 29, 2019

Impacto de los motores en el consumo energético global Importancia de las medidas Nivel Eficiencia 2015 (M€) 2020 (M€) CAGR 15-20 IE1 2.808 1.692 -9,6% IE2 4.092 4.438 1,6% IE3 2.652 3.348 4,8% IE4 123 210 11,3% Sin Regulación 907 813 -2,2% Motores DC 67 30 -15,4% Total 10.649 10.531 -0,2% Cuota de mercado estimada motores de baja tensión: Global 2015 1 ABB 14,5% 2 Siemens 9,0% 3 WEG 6,5% 4 Regal Beloit 4,0% 5 TECO 3,0% 6 Leroy 2,5% Nidec Otros 55% 230VAC: previsto para Q3/2018 Fuente: IHS April 29, 2019

Fases de la Directiva Europea EU MEPS 1 Enero 2017 FASE 3: Motores incluidos desde 0,75-375kW deben cumplir con nivel IE3, o bien IE2 si se accionan mediante convertidor de frecuencia. Fase 2: Motores incluidos desde 7,5-375kW deben cumplir con nivel IE3, o bien IE2 si se accionan mediante convertidor de frecuencia. 1 Enero 2015 Octubre 2009 16 Junio 2011 27 Julio 2014 La UE adopta el marco EC/2009/125, aunque no aplica a cumplimiento obligatorio Corrección Introducción de la comisión regulatoria EU/4/2014 que corrige la regulación original EC640/2009. La corrección modifica los detalles relacionados con los motores excluidos de la EU MEPS así como reducir la exigencia de marcaje en los motores pequeños. Fase 1: Motores incluidos deben cumplir con nivel IE2 Fases futuras Regulaciones futuras basadas en el estudio preparatorio LOT 30 orientadas a aumentar los ahorros energéticos Todo incluido de serie: reactancia de auto-inductancia Filtro EMC C3 Filtros de modo común Tarjetas barnizadas STO Panel de control asistente y soporte para su montaje en puerta Modbus RTU Pedestal con ruedas April 29, 2019

Fases futuras de la regulación (EN 50598-2) Nivel de eficiencia del motor en DOL determinada al 100% del par y al 100% de la velocidad (IE1…IE4) Visible en la placa IE del Motor Pérdidas del “Complete Drive Module” medidas al 90% frecuencia y al 100% de corriente Incluye pérdidas del VSD + auxiliares (filtros, choppers etc) Pérdidas del “Power Drive System” determinadas en el punto de operación, 100% velocidad, 100% corriente Se definen los puntos para determinar eficiencias parciales del sistema IE del Drive (CDM) IES del Sistema (PDS) Previstos para Q1/2018 April 29, 2019

Monitorización de motores de baja tensión Internet of Things, Services and People (IoTSP) Today we are presenting a new solution that monitors the surface vibration and surface temperature of low voltage electric motors Industry 1.0 – 1712 Mechanical production with the help of steam Industry 4.0 – today and tomorrow Things Services Industry 2.0 – 1870 Assembly lines with the help of electricity Internet of It can remotely analyze the measured data, keeping plant operators up to date on how their motors are performing People Industry 3.0 – 1969 Further automation with the help of electronics and software-based control Registration is complete – welcome to the service! This slide puts the Internet of Things, Services and People into its historical context. The first industrial revolution started in the early 1700s with the arrival of steam power. The next major advance came around 1870, when factories started to get their first elevated conveyor belts. The third industrial revolution came in the late 1960s with the introduction of electronics and software control for production machinery. Today we’re seeing the fourth industrial revolution, the era of Industry 4.0. The Internet of Things or IoT is about physical objects – such as devices like electric motors – that have sensors, software, and network connectivity built-in so they can collect and exchange data. At ABB we’ve extended the concept of the Internet of Things by adding Services and People to get the Internet of Things, Services and People or IoTSP. For more than a decade we’ve been working on IoTSP technologies through our control systems, communication solutions, sensors and software. The overall aim is to provide technology that will enable customers to use data more intelligently, optimize their operations, increase productivity and achieve greater flexibility. Our Smart Sensor condition monitoring solution is part of our offering for the Internet of Things, Services and People. Introducción de los motores en la 4 revolución industrial

Principio de funcionamiento Smart Sensor Principio de funcionamiento Previstos para Q1/2018 April 29, 2019

Análisis de tendencias Dotar a los motores de conexión a la nube Operational Parameters Energy Consumption (kWh) Operating hours (h) Number of starts (#) Health Parameters Skin Temperature (ºC) Vibration Axial (mm/s) Vibration Vertical (mm/s) Vibration Horizontal (mm/s) Motor Supply Frequency (Hz) Speed (rpm) Operating Power (kW) Loading (%) Bearing condition (#) Cooling condition (#) Rotor winding (%) Eccentricity (%) Overall Vibration (mm/s) Bastidor R0-R1 → 100 metros (0,75 a 5,5kW a 400VAC) Bastidor R2 → 200 metros (7,5 a 11 kW a 400VAC) Bastidor R3-R11 → 300 metros (15 a 500 kW a 400VAC) April 29, 2019

Análisis de tendencias Panel de control Bastidor R0-R1 → 100 metros (0,75 a 5,5kW a 400VAC) Bastidor R2 → 200 metros (7,5 a 11 kW a 400VAC) Bastidor R3-R11 → 300 metros (15 a 500 kW a 400VAC) April 29, 2019