Monitor de Maquinarias Críticas Multicanal PT2060

Presentación del tema: "Monitor de Maquinarias Críticas Multicanal PT2060"— Transcripción de la presentación:

1 Monitor de Maquinarias Críticas Multicanal PT2060

2 ProvibTech Fundada en 1996 Certificada ISO 9001
ProvibTech provee soluciones en sistemas de vibración para aplicaciones en máquinas críticas y balanceo de plantas. La oferta de ProvibTech incluye una linea completa para mantenimiento predictivo, monitoreo de la condición y analisis de vibraciones de máquinas. Diseño “Modular” único para rapida entrega y bajos costos PredicTech was founded in 1996 and is a company that provides vibration solutions for critical machines and balance of plant applications. PredicTech’s offerings include a full product line for predictive maintenance, condition monitoring and machinery vibration analysis. Our unique Modular designs allow for quick delivery and lower costs. So instead of having to keep numerous different products in stock, PredicTech products are digital and can be programmed for almost any configuration…… therefore, resulting in fewer parts to stock, quicker delivery, and commonality of parts for lower prices. -We put a lot of emphasis on R&D, developing innovative products and solutions, Predictech recently released 4 new products this year alone. -PredicTech’s grew over 40% last year. -Now, if you haven’t heard about us….. You will, our current focus is to capture market share in the US and to continue to expand globally. Just 4 months ago, PredicTech recently opened a manufacturing and sales office located here in Houston.

3 Portafolio de Productos
Monitor API y Software de Manejo de Condición Caracteristicas y Desempeño DTM- Transmisor Distributivo y DM- Monitor Dual PredicTech is one of few vibration companies that truly has a complete product line for vibration solutions. On the bottom end of the pyramid, PredicTech offers sensors- accelerometers, velocity transducers, and proximity probes, hand held vibration meters, and mechanical vibration switches. In the middle of complexity, Predictech offers electronic vibration switches and vibration transmitters (case mounted, and proximity transmitterrs) On the higher end, Predictech offers our new flagship product- the Digital Transmitter Monitor, the API 670 monitor, and vibration analyzers and software. From the very simple to the very complex--- We have you covered! Transmisores de Vibración Colector de Datos Portátil con Software de Análisis Switches de Vibración Mecánicos y Electrónicos Medidores de Vibración Sensores y Puntas de Prueba De Proximidad

4 PT2060- Monitor de Máquinas Críticas
56 Canales Por Rack “La mayor Densidad de Canales en cualquiere Rack de 19” Altamente Confiable Canales con Redundancia Triple, Fuentes de Alimentación, Salidas y Comunicación redundantes. Cumplimiento Full con API No Single Point of Failure – “Sin un punto de Falla” Ideal para Aplicacines de Modificación Reemplazo Directo para Racks Bently 7200, 3300 y 3500, (La misma “Huella” con mayor funcionalidad) Compatible con la mayoría de los sensores y puntas de prueba (sin importar el fabricante) Flexible para cumplir con todos los requerimientos - Full Digital Modulos Multi Funsión Inteligentes – Ahorre Dinero en Repuestos Opción para Pantalla en Panel Local Funciones de Monitore de Condición Integradas Configuración por Software, Fácil de User con Lógica de Boleana PLC para las Salidas de Relés. The PT2060 is one of Predictech’s Flagship products. It offers the industries highest density of channels per standard 19” rack. The PT2060 is highly reliable: Each channel can achieve triple redundancy ( 2 out of 3 voting) Redundant Power supply, Modbus Communications and Outputs Full API 670 Compliance- this was achieved because of the redundancy which is built into the PT The PT2060 is built like a Distributive Control System (DCS)- it does not have a single point of failure. Everything is redundant, including the internal communication bus which is physically built into the 19” rack. Ideal for Retrofit Applications-Direct replacement for Bently 7200 and 3300 Series Racks. Same footprint size as the Bently Racks with more functionality. Ideal for OEM applications Compatible with most sensors and probes ( regardless of manufacturer) 4) Flexible to meet all requirements- Fully Digital. The benefits of being digital include- having to stock fewer spare parts. The PT2060 has modules that can do multiple task. Example is the PT2060/10 Prox module does Radial Shaft Vibration, Axial Thrust Position, Rotation Speed, Differential Expansion Eccentricity and Low Frequency Oscillation. Being Digital enables the end-user to program the specific options which are required. This also includes on the logic for the relay outputs. 5) Optional Local Panel Touch Display- Should you require local display this option is available. 6) Integrated Condition Monitoring Functions- This is a new module that is about to be released by Predictech that analyzes the dynamic signal for selected channels. Buffered Output can be 7) Finally, you program the PT2060 with the PT2060/CFG software package. Load it on Windows 2000 or XP computerr and configure system. Very easy to use. Use ladder Logic to configure the Relay outputs.

5 Componentes del Sistema PT2060
4) Módulos de Procesamiento de señales PT2060/?? 1) PT2060/99 System Rack- Standard 19” Rack 2) PT2060/90 Módulos de Alimentación So how do you design a PT2060 system: 1st Step is you need to select: PT2060/99 System Rack, which is standard 19” rack, same footprint as Bently (Easy for retrofits). The PT2060/99 contains 16 slots. The (1) first oversized slot (starting on the right hand side) are designated for the power supply modules. The 2nd slot is designated for the PT2060/91 SIM Module. The remaining slots (14) slots can be used for communication and the signal processing and relay modules. The PT2060/99 system rack has redundant communication bus built into the rack (one of the many factors that make the PT2060 so reliable and API compliant). PT2060/90 are the power supply modules. The are ½ height size and take up 1 slot. If you need redundancy you need to order (2). Next step is to order the PT2060/91 SIM Module (System Interface Module). This module is used to connect to the Computer with (Configuration software) or network other PT2060 racks together via Modbus. There is also additional communication modules that are available and can be added to the system (I will discuss in further detail later). Then you need to select the Signal Processing Modules you require (Next slide goes into more details on them). But they typically have (4) channels per module, on the front there are (4) BNC connectors, for you to access the buffered output. You will also notice- 3 LEDs that display different status of the channels. OK- LED, Alarm LED, and Alarm- inhibit LED. You then may require Relay output modules. These come in (2) flavors redundant/ non redundant. (16) channels and (16) SPDT relays or (8) channels and (8) DPDT for the redundant relay. And then finally you need to buy the PT2060/CFG System Configuration Software. This needs to be on computer ( with Windows XP or Windows 2000 Operating Systems). The computer is connected via Modbus either RS232 (50 ft max distance) or RS485 to the PT2060/91 SIM module. 5) PT2060/?? Módulos de Relés 3) PT2060/91 Módulo de Interfaz del Sistema 6) PT2060/CFG Software de Configuración

6 PT2060- System Components Número de Modelo PT2060/99 PT2060/90
PT2060-CFG Rack Fuente de Alimentación Módulo de Com/Ref. de Fase Display Software de Configuración Componente Requerido por el Sistema ● Optional Rack Industrial Standard 19" con (16) ranuras dispuesto para la colocación de los módulos Fuente de Alimentación para el rack PT2060/99 y todo los módulos instalados en el mismo. Se requieren (2) PT2060/90 para redundancia. Este módulo tiene (1) módulo activo para comunicación Modbus, (2) canales de referencia de fase e Buffer Historico para el PT2060 Este módulo provee (2) referencias de fase adicionales y (1) puerto de comunicación Modbus adicional (RS232 o RS485). Display táctil con el software de estado de maquinarias PCM370 Herramienta – Software de configuración del sistema usado para configurar y monitorear el PT2060. This spreadsheet lists the Signal Processing and Relay modules that are available for the PT2060. Each Module has (3) LEDs that display different status of the channels. OK- LED, Alarm LED, and Alarm- inhibit LED 1) The PT2060/10- Proximity Module is prime example of what a digital system means. Instead of Customer having to buy and stock spares for (6) modules, the PT2060/10 does it in one module. The PT2060/10 requires a proximity probe inputs (5mm, 8mm,11mm,25mm and 50 mm probes).

7 Módulos de Procesamiento y Relés Tipo de Medición y (Sensor)
PT2060- Módulos de Procesamiento y Relés Número de Modelo PT2060/10 PT2060/20 PT2060/30 PT2060/53 PT2060/40 PT2060/43 　Módulos de Procesamiento y Relés Proximity Seismic Temperature Over speed Relay Redundant Relay Canales por Tarjeta 4 8 1 16 Tipo de Medición y (Sensor) Vibración radial del eje (Proximidad) ● Posición Axial Empuje (Proximidad) Velocidad de Rotación (Proximidad) *2 Expansión Diferencial (Proximidad) Excentricidad (Proximitdad) *2 Oscilación Baja Frecuencia (Proximidad) Aceleración (Acelerometro) Velocidad (Acelerómetro, Velocidad) Desplazamiento (Trans. de Velocidad) Vibración Ablsoluta Eje (Transductor de Velocidad y Proximidad) Expansión de Carcasa (sensor LVDT) Temperatura (RTD, Thermocouple) Protección por Overspeed (Proximida y/o Sensor Magnetico) Salida de Relés(16 Relés SPDT ) Salida de relés Redundante ( 8 DPDT) This spreadsheet lists the Signal Processing and Relay modules that are available for the PT2060. Each Module has (3) LEDs that display different status of the channels. OK- LED, Alarm LED, and Alarm- inhibit LED 1) The PT2060/10- Proximity Module is prime example of what a digital system means. Instead of Customer having to buy and stock spares for (6) modules, the PT2060/10 does it in one module. The PT2060/10 requires a proximity probe inputs (5mm, 8mm,11mm,25mm and 50 mm probes).

8 Software de configuración del sistema PT2060-CFG
Configura y Calibra con el Software PT2060-CFG PT2060-CFG Provides: Configuración del Sistema Setup del sistema Comunicación del Rack Opción para Modbus Configuración de Módulos Multiplicación de Disparo Inhibición de Alarmas Reseteo de Módulos Configuración de Canales Rango Full Escala Set- Point de Alarmas Calibración del Sistema Reportes Alarmas y Eventos del Sistema Valores de Medición reales, Estado del rack, módulos y canales Modbus This diagram is showing how you connect the PT2060 to the configuration PC, PLC/DCS or another PT2060. 1) To connect a PT2060 to a Computer. You simply connect via modbus (typically RS485) to the Computer and the PT2060/91 SIM module (located in slot #2). Modbus is also how you can connect numerous PT2060 monitors together. You can also send the data from the PT2060 to a PLC or DCS via Modbus. The other information on this page is what does the Configuration look like and do. Over in the left corner is screen capture of the Configuration Software. With CFG Software you can do System, Module and Channel Configuration, as well as Some Reporting. Modbus Transferencia de datos a PLC o DCS PT2060 Monitor de Vibración

9 Como configurar el PT2060 Pasos Intuitivo, Fácil de Usar
1) Establecer comunicación con el Rack 2) Subir localización de los módulos (Reconoce los módulos automáticamente) 3) Configure los módulos de procesamiento de señal 4) Configura los módulos de salida de relé 5) Salvar 6) Descargar configuración al PT2060 So how do you configure the PT2060 with the CFG software. This is an opening screen shot of the PT2060/CFG software. First Step is establish communication (make certain you are connected correctly) and Upload the module locations. The PT2060 automatically recognizes location of the modules. Once you have uploaded you can configure the Signal Processing Modules (This is shown in the next slide) Then you configure the relays with PLC Like Boolean Logic. (this is shown in a few slides) Save your configuration for the PT This is saved on your computer. Should your rack every have a problem or you want to use the configuration on another rack, you can simply download the saved configuration, for quick turn around time. Download your configuration to the PT2060 Rack Intuitivo, Fácil de Usar

10 Como configurar módulos de proceso
Menos repuestos, ahorro en stock Flexibilidad en el campo (Seleccione:) Tipo de Canal Tipo de Sensor y Sensitividad Sensor externo o interno Rango Full Escala Time Delays Set Points de alarmas Usado con barrera de seguridad Attached is a screen capture. Which shows how simple configuring the PT2060 Simply select: 1) Channel Type- Either Proximity, Radial, Thrust, Ect. 2) Transducer Type- Select Type Proximity Probe you require- length 3) Set the sensitivity- this is unique. Set Sensitivity of your Probe (there are defaults for probe types) 5)Set your Alert Time Delay and Danger Time Delay. These in this example are set at 3 seconds. These are used to avoid nuisance trips. If someone bumps the switch, it won’t set off an alarm 6) Set up your Alarm Set points. 7) Also set if the Alarms are latching or non latching. 8) Setting for Safety Barrier Intuitivo, Fácil de Usar

11 Como configurar los módulos de salidas de relés
Seleccione el relé que quiere configurar Use lógiva booleana (parecida PLC) para configurar Utilizar CHECK para revisar por errores de sintaxis Descargar configuración Gran cantidad de memoria para configrar escenarios de lógica complejos Select Relay you want to use- Top Right Hand Corner. Relay module has (16) Relays channels to work with. This example we are using Relay #1. Use Boolean Logic- In this Example Slot 3 Channel 1 (Channel Danger Alarm) and Slot 5 Channel 5 (Not OK Alarm) and Slot 7 Channel 1 Alert. These all have to be true for Relay (1) to Trip. This is very very easy to use. Very Intuitive. Note: There are (3) Alarm classes – Danger, Alert and Not OK. In this example I have used all (3). Notice at the bottom that only .83% of the memory has been used. So you have plenty of memory to set up complex logic scenarios Intuitivo, Fácil de Usar

12 Sistema de Administración de la Condición de la Planta PCM370
Iterfaz gráfica “Fácil de usar” que muestra la condición de la máquina en funcionamiento Vistas Canales individuales o Vista de Imagen de Máquina Tendencias, Alarmas y Listas de Estado Comunicaciones Se comunica con todos los dispositivos en la planta a través de Modbus Fácil configuración con dispositivos Provibtech Para usar con PT2060: seleccionar Display PT6090/98. Disponible como paquete de software (solamente) o como un paquete con pantalla táctil (computadora industrial) cargada con el software PCM370 In summary, The DTM minimizes the inaccurate readings due to nonlinear proximity probe systems and also different shaft material. Again the DTM works with any sensor or proximity probe combination. The DTM is digital and can be programmed which allows you to set the parameters you need. Huge saving on spare parts. Also call it life saver- if you have a problem the DTM being diverse- Transmitter, Switch or Monitor can step in and provide a solution. The DTM has the built in redundancy to maximize uptime The DTM can be networked together to save on wiring cost here are just a few reminders on the DTM. Just think of the DTM as a swiss army knife--- it works with ANY Probe, any extension cable, with or without a probe driver, and any case mounted sensor. ANY sensor… so you take the DTM with you and it does anything.

13 Vistas y Caracteristicas
Tendencias Tendencia para cualquiera de los canales Tendencia de los 16 canales al mismo tiempo Tendencia en tiempo real o data historica With the DTM the customer can have the DTM: Preprogrammed at the factory (simply provide complete part number). Predictech will set up the DTM as you requested. This is just like every other electronic switch transmitter, except should you change your mind and require another setting, PredicTech can program it to the settings you require. You do not need to order another switch. Programmed the DTM in the field. This requires DTM CFG software (loaded on PC or laptop). Attached is a screen capture. Which shows how simple configuring the PT580 is. Simply select: 1) Channel Type- Either Proximity, Radial, Thrust, Ect. 2) Transducer Type- Select Type Proximity Probe you require- length 3) Set the sensitivity- this is unique. Set Sensitivity of your Probe (there are defaults for probe types) 5)Set your Alert Time Delay and Danger Time Delay. These in this example are set at 3 seconds. These are used to avoid nuisance trips. If someone bumps the switch, it won’t set off an alarm 6) Set up your Alarm Set points. 7) Also set if the Alarms are latching or non latching. 8) Setting for Safety Barrier Alarmas y Listas de Estado Muestra Set Points y Valos Actual Muestra los tiempos de alarmas Resalta las alarmas para facil identificación

14 Monitor de Maquinaria Crítica - PT2060
La diferencia… Full Cumplimiento API 670 – Construcción tipo DCS- No Single Point of Failure Directo reemplazo para los sistemas de Racks Bently 7200, 3300 and 3500 Series Completamente Digital –Haga más con menos módulos –Ahorre dinero en repuestos Módulos de relés independientes – Configuración con Logica Booleana PLC Alta densidad de canales- 56 Canales Módulos Hot Swappable Software de configuración Fácil de Usar 8) Mejor Garantía en la Industria - 5 años Full API 670 Compliance- there are many vibration monitors in the market, but not many meet API They do not meet the performance that is required. Direct replacement for Bently 7200 and 3300 Series Racks- Same footprint size and the same functionality. 3) Fully Digital- Do more with less modules- Save money on spare parts 4) Fully Digital- Do more with relay modules, flexible in logic layout. 5) Highest Channel Density- 56 Channels