Productos y Aplicaciones

Presentación del tema: "Productos y Aplicaciones"— Transcripción de la presentación:

1 Productos y Aplicaciones
Sensores Opticos Productos y Aplicaciones

2 Aspectos Relevantes Sensores Opticos Reseña Rápida Productos estándar
Nivel II: Sensores Fotoeléctricos Aspectos Relevantes Sensores Opticos Reseña Rápida Productos estándar Productos únicos de sensado Productos únicos de encapsulado Productos únicos eléctricamente Posicionamiento único de productos en el mercado Amplia variedad de accesorios Presencia competitiva en 38 países alrededor del mundo.

3 Estructura de Bloques Tipos de Sensado
Nivel II:Sensores Fotoeléctricos Estructura de Bloques Tipos de Sensado Tecnologías : Emisor / Receptor (Through Beam) Retroreflectivo Retroreflectivo Polarizado Difuso Difuso Fijación de Enfoque Difuso Supresión de Fondo Difuso Supresión de Frente Elección de Luz Emisora: Roja (Estándar) Infrarroja Verde Blanca Láser Ultravioleta Here are the main sensing technologies available today: Optical Capacitive Magnetic Mechanical Key Point: The sensing application has the most impact on what sensing technology is best. A sensor’s environmental conditions are important as well, but that is still considered part of the application.

4 Estructura de Bloques Encapsulados
Nivel II: Sensores Fotoeléctricos Estructura de Bloques Encapsulados Encapsulados de Propósito General Tubular Estándar Bloque Estándar Híbrido Estándar Fotoeléctrico Proxinox (Acero Inoxidable) Aplicación Específica Fibras Ópticas Ranuras Ventanas The housing is the most recognizable part of a sensor. Most sensors are grouped into families by their housing style. Key Point: The type of housing required is controlled by the sensor’s environment. Environmental factors include: Space/size Mounting concerns Physical abuse Fluid exposure

5 Estructura de Bloques Eléctrico
Definición de Sensor Estructura de Bloques Eléctrico Características Eléctricas: Versiones: Voltaje de Operación: AC/DC ( Corriente Alterna / Corriente Directa ) DC ( Corriente Directa ) Tipo de Salida: Discreta (on-off ) Estado Sólido Analógica ( Voltaje o Corriente ) ULTRA LINEAL To fully comprehend sensors, a basic understanding of electricity is essential. The type of power a sensor requires and the signal it generates are major parts of applying sensors. Key Point: The electrical side of the sensor interfaces with part of the automation control system. This could be as simple as an indicator light or as involved as a programmable logic controller’s input.

6 Modos básicos Diferentes tecnologías
Tecnología de Sensado Modos básicos Diferentes tecnologías

7 Modos de Sensado: Tres Tecnologías
Tecnología de Sensado Modos de Sensado: Tres Tecnologías Emisor/Receptor (Thru-Beam) Retroreflectivo Difuso

8 Modos de Sensado Emisor / Receptor Dark-ON ó Light-ON Retroreflectivo
Tecnología de Sensado Modos de Sensado Emisor / Receptor Dark-ON ó Light-ON Retroreflectivo Difuso Light-ON ó Dark-ON

9 Emisor Receptor Sistema de dos piezas Estableciendo el haz de luz
Tecnología de Sensado Emisor Receptor Sistema de dos piezas Estableciendo el haz de luz Alineación de recepción Effective Beam Emitter’s Beam Pattern Emisor Receptor

10 Interrumpiendo el haz de luz
Tecnología de Sensado Emisor Receptor Sistema de dos piezas Interrumpiendo el haz de luz Objeto detectado Emisor Receptor

11 Emisor Receptor Ventajas Desventajas Mejor contraste
Tecnología de Sensado Emisor Receptor Ventajas Mejor contraste Amplio rango(50Mts.) Capaz de sensar a través de objetos translúcidos. Detección de partes pequeñas con apertura Detección independiente de un objeto a color Excelente Repetibilidad Desventajas Deben ser instalados dos dispositivos No detecta objetos transparentes Dificultad para detectar materiales translúcidos

12 Estableciendo el haz de luz Emitter’s Beam Pattern
Tecnología de Sensado Retroreflectivo Sistema de Reflexión Estableciendo el haz de luz Objeto a detectar Emitter’s Beam Pattern Reflector Emisor

13 Retroreflectivo Sistema de Reflexión Detectando un objeto
Tecnología de Sensado Retroreflectivo Sistema de Reflexión Detectando un objeto Haz de luz efectivo Reflector Emisor

14 Retroreflectivo Ventajas: Desventajas: Amplio rango(12Mts.)
Tecnología de Sensado Retroreflectivo Ventajas: Amplio rango(12Mts.) Detecta objetos de bajo contraste Instalación eléctrica de un solo dispositivo Detección independiente de un objeto a color Fácil alineación Desventajas: Requiere reflector Puede fallar la detección de un objeto brilloso a menos que se use un filtro polarizado

15 Retroreflectivo Polarizado
Tecnología de Sensado Retroreflectivo Polarizado Protección contra altas pérdidas en objetos reflectivos. Se polariza el emisor para que la luz salga acostada, el reflector la invierte y el receptor se polariza para recibirla. Sólo así.

16 Retroreflectivo Polarizado
Tecnología de Sensado Retroreflectivo Polarizado Ventajas No pierde de vista el objeto Supera en todo al reflectivo estándar Desventajas Sólo un pequeño incremento en el costo Reducción en el rango de detección Requiere un reflector especial

17 Sensor Difuso Estándar Fijación de Enfoque Supresión de Fondo
Tecnología de Sensado Sensor Difuso Estándar Fijación de Enfoque Supresión de Fondo Supresión de Frente

18 ¿Qué es la Reflexión Difusa?
Tecnología de Sensado ¿Qué es la Reflexión Difusa? Observando un acercamiento de la superficie Reflexión Difusa: La luz se dispersa en todas direcciones Buen Objeto Plástico

19 ¿Qué es una mala reflexión difusa?
Tecnología de Sensado ¿Qué es una mala reflexión difusa? Observando un acercamiento de la superficie Reflexión Especular: La luz se refleja en un ángulo opuesto Objeto Deficiente Cromo

20 Sensado Difuso Estándar
Tecnología de Sensado Sensado Difuso Estándar La luz impacta sobre el objeto La luz difusa en todas direcciones es detectada por el receptor Emisor Objeto a sensar Slide shows the operation of a Luminescence Sensor. Animation Operation: Click 1: Emitter sends out invisible Ultra Violet (UV) beam. Click 2: UV beam strikes luminescence target making it glow blue. Click 3: Targets blue glow is seen by the receiver. Output LED lights up. A refracting mirror is used to allow one lens for both emitter and receiver. Receptor Done

21 Difuso (Estándar) Ventajas Desventajas Unidad simple Fácil de instalar
Tecnología de Sensado Difuso (Estándar) Ventajas Unidad simple Fácil de instalar No requiere reflector Amplio rango de sensado comparado con otros modos difusos Desventajas Rango de sensado corto comparado con el Emisor/Receptor Problemas para sensar objetos pequeños Reduce el rango con objetos pequeños de color obscuro

22 Difuso: Fijación de Enfoque
Tecnología de Sensado Difuso: Fijación de Enfoque El enfoque del haz de luz es emitido La concentración del haz de luz golpea el objeto y es detectado por el receptor Emisor Fijación de Punto Objeto a sensar Slide shows the operation of a Luminescence Sensor. Animation Operation: Click 1: Emitter sends out invisible Ultra Violet (UV) beam. Click 2: UV beam strikes luminescence target making it glow blue. Click 3: Targets blue glow is seen by the receiver. Output LED lights up. A refracting mirror is used to allow one lens for both emitter and receiver. Receptor Done

23 Difuso: Fijación de Enfoque
Tecnología de Sensado Difuso: Fijación de Enfoque Ventajas Detecta partes muy pequeñas Sensibilidad ajustable Puede detectar marcas de gran contraste a color Unidad simple Desventajas Sensado en pequeñas distancias en cualquier modo difuso Zona muerta en la parte frontal del sensor Muy suceptible a variaciones en objetos de color

24 Tecnología Única de Sensado
This presentation highlights the latest technologies used in Balluff’s Optical Sensors. Suministrando tecnología que resuelve aplicaciones del mundo real

25 Tecnologías Luz láser Supresión de fondo Supresión de frente
Futuras Tecnologías Tecnologías Luz láser Supresión de fondo Supresión de frente Detección de todos los colores Detección de luminiscencia List of the technologies covered in this presentation.

26 Luz láser concentrada puede checar partes muy pequeñas
Start of the Laser section. Animation Operation: Laser flies from left automatically after slide is opened.

27 Technology: Laser El concepto Laser Technology Alta exactitud en distancias largas Detección de objetos pequeños Span long distances with a small visible light beam. Laser capable of detecting small height variations or sort product according size. Small objects are detected by the concentrated laser light. Beam diameters as small as 0.03mm can reliably detect the smallest targets. Applications include: Drill bit detection Part gauging Part profiling Metal forming Wire and cable detection Semiconductor applications

28 La lus láser produce rayos de luz coherentes
Technology: Laser Como trabaja La lus láser produce rayos de luz coherentes Luz blanca normal Ondas de luz al azar Laser, acronym for Light Amplification by Stimulated Emission of Radiation. Lasers are devices that amplify light and produce coherent light beams, ranging from infrared to ultraviolet. A light beam is coherent when its waves, or photons, propagate in step with one another. Laser light, therefore, can be made extremely intense, highly directional, and very pure in color (frequency). Visible red (660nm) is most commonly used for sensing applications. Lasers used in Balluff sensors are semiconductor lasers. Gallium arsenide is the most common semiconductor used. Semiconductor lasers are pumped by the direct application of electrical current across the junction. Animation Operation: Click 1: Image appears of the random light waves found in normal light. Click 2: Image appears of the in-step light waves found in laser light. Ondas de luz ordenadas Luz láser

29 Beneficios Encapsulados Detección de objetos pequeños
Technology: Laser Beneficios Detección de objetos pequeños La luz lasér no se dispersa Alta velocidad de detección Alta visibilidad incluso en ambientes dificiles Operacion segura láser Clase I & II List of benefits for Laser sensors. Animation Operation: Many lines of text to build (small period shows end). Encapsulados

30 Supreción de fondo El sensor mas perfecto
Start of the Background Suppression Technology section. El sensor mas perfecto

31 Sensor con supreción de fondo
Technology: BGS Concepto Rango ajustable con punto de corte exacto Fondo Rango ajustable Objetot Sensor con supreción de fondo The Concept: To have a sensor capable of seeing any color target out to a well defined, adjustable cut-off point, while not seeing anything past the cut-off point (even highly reflective backgrounds. Animation Operation: Click 1 - 2: The screwdriver will rotate, adjusting the cut-off point out farther from the face of the sensor. Click 3: Final adjustment will extend cut-off out to the target position. Sensor will see the target and activate the output and LED. Note: Use the “Page Up” and “Page Down” keys move the beam in and out.

32 Como Trabaja El sensor de supreción de fondo usa triangulación
Technology: BGS Como Trabaja El sensor de supreción de fondo usa triangulación Dos metodos de ajuste Ajuste Mecanico Movimiento mecanico del lente del receptor Ofrece rango largo y buen precio Ajuste Electrico Posición de sensado electronicamente Excelente exactitud y no hay partes moviles Slide explains the benefits of mechanical and electronic background suppression. Next slides will illustrate the operation of the different methods. Animation Operation: Two paragraphs of text will build (small period shows end).

33 Como trabaja Ajuste mecanico
Technology: BGS Como trabaja Ajuste mecanico El receptor completo y el lente rotan hasta encontrar el punto de corte Pivot Assembly Adjustment Screw Slide shows the operation of a mechanically adjustable Background Suppression sensor. Animation Operation: Click 1: Emitter beam appears, then pivot assembly appears. Click 2: Adjustment screw is rotated, tilting the pivot assembly to extend the cut-off point. Click 3: Final adjustment will extend cut-off out to the target position. Sensor will see the target and activate the output and LED. Note: Use the “Page Up” and “Page Down” keys move the pivot assembly up and down. Target Background Receiver Emitter

34 Electronic Adjustment
Technology: BGS How it Works Electronic Adjustment Simple on-off photo receiver is replaced with a Position Sensitive Device (PSD) Ohm Meter PSD Heart of the electronically adjustable Background Suppression Sensor is the Position Sensitive Device (PSD). Animation Operation: Click 1-5: Moves the light beam up the PSD. As the position of the light moves, the resistance of the PSD changes. The meter shows the changing resistance. Note: Use the “Page Up” and “Page Down” keys to move the light up and down. 

35 Electronic Adjustment
Technology: BGS How it Works Electronic Adjustment Potentiometer sets switching point Potentiometer PSD Focal Lens Slide shows the operation of a mechanically adjustable Background Suppression Sensor Animation Operation: Click 1-8: As target moves closer, the position of the light hitting the PSD changes. Click 9: The received light hits a point equal to that of the potentiometer. The output and the LED is switched on. Click 10-11: Target continues to move. Note: Use the “Page Up” and “Page Down” keys to move the target in and out. Control Laser Emitter

36 Benefits Housings Ignores reflective backgrounds
Technology: BGS Benefits Ignores reflective backgrounds Sensing distance constant regardless of color True Adjustable sensing distances Detects targets with very low reflectivity Housings List of benefits for Background Suppression sensors. Animation Operation: Many lines of text to build (small period shows end).

37 Foreground/Background Suppression FGS
Great problem solver Start of the Background Suppression Technology section.

38 The Concept Adjustable sensing window Level Check Application
Technology: FGS The Concept Background Suppression Level Check Application Adjustable sensing window Max Min Potential problems: Seeing lip of bottle Seeing shoulder of bottle No Problem for Foreground/Background Suppression The Concept: To have a sensor capable of seeing any color target out to a well defined, adjustable cut-off point, while not seeing anything past the cut-off point (even highly reflective backgrounds. Animation Operation: Click 1 - 2: The screwdriver will rotate, adjusting the cut-off point out farther from the face of the sensor. Click 3: Final adjustment will extend cut-off out to the target position. Sensor will see the target and activate the output and LED. Note: Use the “Page Up” and “Page Down” keys move the beam in and out.

39 Electronic Adjustment
Technology: FGS How it Works Electronic Adjustment Potentiometer or push button sets switching points Preset window Potentiometer PSD Focal Lens Slide shows the operation of a mechanically adjustable Background Suppression Sensor Animation Operation: Click 1-8: As target moves closer, the position of the light hitting the PSD changes. Click 9: The received light hits a point equal to that of the potentiometer. The output and the LED is switched on. Click 10-11: Target continues to move. Note: Use the “Page Up” and “Page Down” keys to move the target in and out. Sensing window Control Emitter

40 Benefits Housings Ignores reflective foregrounds & backgrounds
Technology: FGS Benefits Ignores reflective foregrounds & backgrounds Sensing distance constant regardless of color True adjustable sensing window Detects targets with very low reflectivity List of benefits for Background Suppression sensors. Animation Operation: Many lines of text to build (small period shows end). Housings S50

41 Luminescence Detection
Start of the Luminescence Technology section. Sensing the Invisible

42 Concept Targeting invisible marks Marks can be used for:
Technology: Luminescence Concept Targeting invisible marks Marks can be used for: Sorting/classifying Orientation/verification Lot control Two basic concepts 1) Targeting UV marks on products 2) Targeting UV products This slide shows the concept of targeting UV marks on products. Any product can be marked with invisible UV identification. This is done to allow sorting, classifying, orientation, etc. while the product shows no signs of markings. Example: Your credit card is filled with UV marks to ensure certain operations were completed. This slide shows a credit card application. As the invisible UV light strikes the card, the UV mark glows blue.

43 Concept Sensing difficult objects Objects with UV pre-applied
Technology: Luminescence Concept Sensing difficult objects Objects with UV pre-applied Safety seals Glue Any object with UV inks or dyes applied This slide shows the concept of targeting products with UV. If a sensing application is too difficult for a standard sensor and a vision system is costly and complex, Luminescence is the answer. This is a very dependable method for targeting a tricky part. Also, sensing position is not as critical as with other solutions, such as background suppression. Any product can have UV applied. UV comes in many forms: Water soluble dyes Solvent soluble dyes Paint Ink Crayons Chalk Pens Pigments This Application: Small widget is inserted into larger widget. Must be able to detect the presents of the small widget on the wobbling conveyer. Solution: Apply UV to the part before installation. 100% detection guaranteed despite the wobbling conveyer.

44 Technology: Luminescence
How it works Invisible Ultra Violet light strikes a Luminescence target Luminescence target converts UV light into reflected visible light Sensor’s optical receiver detects the visible light. Emitter Luminescent Object Slide shows the operation of a Luminescence Sensor. Animation Operation: Click 1: Emitter sends out invisible Ultra Violet (UV) beam. Click 2: UV beam strikes luminescence target making it glow blue. Click 3: Targets blue glow is seen by the receiver. Output LED lights up. A refracting mirror is used to allow one lens for both emitter and receiver. Receiver

45 Technology: Luminescence
Benefits Detects marks on products without consumer’s knowledge Detects targets otherwise impossible for typical sensors Can detect products and marks regardless of color Very dependable sensing method; ideal for critical applications. List of benefits for Luminescence Sensors. Animation Operation: Many lines of text to build (small period shows end). Housings LDm S50 S60

46 Identifying subtle color changes
True Color Detection Identifying subtle color changes Start of the Luminescence Technology section.

47 The Concept Picking the exact color from a mix of colors
Technology: True Color The Concept Picking the exact color from a mix of colors Send signal when lipstick is the correct shade

48 How it works White light strikes a target
Technology: True Color How it works White light strikes a target Target color is reflected back to 3 receivers Microprocessor evaluates the color levels and sets out if a match is found Emitter Target Object Slide shows the operation of a Luminescence Sensor. Animation Operation: Click 1: Emitter sends out invisible Ultra Violet (UV) beam. Click 2: UV beam strikes luminescence target making it glow blue. Click 3: Targets blue glow is seen by the receiver. Output LED lights up. A refracting mirror is used to allow one lens for both emitter and receiver. Receivers

49 Technology: True Color
Benefits Detects marks on products without consumer’s knowledge Detects targets otherwise impossible for typical sensors Can detect products and marks regardless of color Very dependable sensing method; ideal for critical applications. List of benefits for Luminescence Sensors. Animation Operation: Many lines of text to build (small period shows end). Housing TEC 26K

50 Optical Sensor Product Lines
Standard Product

51 Universal Sensors NEW The S50 Highly Visible LED Mount Anywhere
Products: Standard NEW Universal Sensors Highly Visible LED Clear end allows viewing from multiple angles The S50 Mount Anywhere Unique combination of tubular and block style Right-Angle Versions Mount in any location Handles Any Task More sensing mode than any other sensor

52 Sub-Miniature The Mini Optos Products: Standard Key to Opportunities:
This is the smallest sensing solution available. Best solution for detecting small parts. Focus on: Laser thru-beam with focusing lens Background suppression with less than a 1mm resolution Target Industries for Small Part Detection: Metal forming/stamping Packaging Lumber/forest products Assembly machines Test equipment Inspection Additional Information: Catalog Edition F: Page C73

53 Economical Sensors NEW The S51 Handles Common Tasks
Products: Standard NEW Economical Sensors The S51 Handles Common Tasks Only the most popular sensing modes Right-Angle Versions Mount in any location Functional Housing Universally accepted 18mm tubular housing Key to Opportunities: This is the most cost-effective sensor family available for general purpose sensing applications. Focus on price sensitive, high volume applications. Target Industries for General Purpose Optical Sensing: Material handling Packaging Assembly machines Test equipment Food and pharmaceutical packaging Plastic molding Highly Visible LED Clear end allows viewing from multiple angles Additional Information: Commercial Sensors Flier (Part No.: LIT-FL-COM)

54 Precision Tubular Sensors
Products: Standard Precision Tubular Sensors The SDS10 & 18M Laser Key to Opportunities: This is the tough optical sensor critical detection applications. Handles applications competitors can’t. Focus on: Laser thru-beam with focusing lens Background suppression with less than a 1mm resolution Target Industries for Precision Sensing: Machine tool Metal forming/stamping Lumber/forest products Assembly machines Test equipment Inspection Additional Information: Background Suppression Expanded Opto Sensors Catalog: Page 49 Additional Information: Thru-beam laser Catalog Edition F: Page C41 18M Laser Flier (Part No.: LIT-FL-BOS-18M)

55 Bullet-Proof Tubular Optical Sensors
Products: Standard Bullet-Proof Tubular Optical Sensors The 12M, 18M & 30M Key to Opportunities: This is the toughest optical sensor in the business. Ideal for machine tool and stamping applications. Focus on: Tough epoxy filled housing Compatibility with Optical sensors Cable out and quick disconnect Long range diffuse model 30M Target Industries for Harsh Environment Optical Sensing: Machine tool Metal forming/stamping Material handling Assembly machines Test equipment Food and pharmaceutical packaging (stainless steel models) Plastic molding Additional Information: Expanded Opto Sensors Catalog: Page C11

56 Performance in a Compact Housing
Products: Standard Performance in a Compact Housing The MiniPro Key to Opportunities: 100% compatible with popular Banner MiniBeam sensors (SM312). Use cross reference guide to find equivalent MiniPro sensor. MiniBeam looks the same, but is yellow. MiniPro advantages over MiniBeam: psi wash-down rating - 2-wire AC/DC sensors have short circuit protection - Stronger cord seal with pig-tail option Target Industries: Food and Tobacco Pharmaceutics Ceramics and Glass Paper and Textiles Electronics component handling Automotive Additional Information: MiniPro Flier (Part No.: LIT-FL-BOS-16K) High Speed Versions! Applications: Packaging machines Bottling machines Filling machines Automated assembly machines Storage/retrieval systems Conveying systems Pick and place applications Robotics

57 Advanced Miniature Sensors
Products: Standard NEW Versions Advanced Miniature Sensors The 6K Key to Opportunities: Applications with changing targets and confining locations Look for sensing problems Target Industries Food and Tobacco Pharmaceutics Ceramics and Glass Paper and Textiles Electronics component handling Automotive Additional Information: BOS 6K Flier (Part No.: LIT-FL-BOS-6K) Applications Packaging machines Bottling machines Filling machines Automated assembly machines Storage/retrieval systems Conveying systems Pick and place applications Robotics

58 Economical Miniature Block
Products: Standard NEW Economical Miniature Block Simple Potentiometer on Polarized Retroreflective and Diffuse versions only The S41 Highly Visible Status LED’s Shows output function and stability/contamination Compatible Mounting Holes 4-Pin Nano Connector NO/NC output Key to Opportunities: Applications with changing targets and confining locations Look for sensing problems Target Industries Food and Tobacco Pharmaceutics Ceramics and Glass Paper and Textiles Electronics component handling Automotive Applications Packaging machines Bottling machines Filling machines Automated assembly machines Storage/retrieval systems Conveying systems Pick and place applications Robotics

59 Economical Mini-Block
Products: Standard Economical Mini-Block The S3 Key to Opportunities: This is the small block style sensor family for general purpose sensing applications. Focus on the variety of option within this family: Straight and right angle housing Cable out and quick disconnect Target Industries for General Purpose Optical Sensing: Material handling Packaging Assembly machines Test equipment Food and pharmaceutical packaging Plastic molding Additional Information: Expanded Opto Sensors Catalog: Page 19

60 Universal Block Style NEW The S60 EASY Touch™ Teach-in Setting
Products: Standard NEW Universal Block Style The S60 EASY Touch™ Teach-in Setting Allows one-touch set-up Highly Visible Status LED’s Shows output function and stability/contamination 20ms Pulse Stretcher Ideal for high-speed detection Remote Teach-in Let your PLC set-up the sensor Rotatable Connector Allows mounting in any direction

61 Precision Block Sensors
Products: Standard Precision Block Sensors The BOS 26K Key to Opportunities: The BOS 26K represents the latest and greatest sensing technology. The outstanding sensing characteristics and appealing housing make this on excellent lead product. This is the sensor to specify for applications that demand the best sensing the industry can offer at a competitive price. Target Industries and Solutions: Material handling Stock level testing Storage retrieval equipment Stack height check Conveyer belt alignment Packaging Mid-size packaging machines Part orientation Electronic components and semiconductor IC and microprocessor pin alignment IC lead counting Wafer detection Assembly Equipment Robotic arm position Part alignment/position Miscellaneous Motion detection Level fill detection High-speed small part detection/position Speed control Dimensional testing Additional Information: Catalog F; Page C43 BOS 26K Flier (Part No.: LIT-FL-BOS-26K)

62 Economical High-Power
Products: Standard Economical High-Power Products The S2 Key to Opportunities: This family offers the best sensing power for the money. Ideal for application requiring long distances. Focus on the variety of option within this family: Cable out and quick disconnect Time Delay Options Target Industries for General Purpose Optical Sensing Material handling Automated Guided Vehicles Assembly machines Test equipment Plastic molding Additional Information: Expanded Opto Sensors Catalog: Page 13

63 High-Power w/Advanced Options
Products: Standard High-Power w/Advanced Options The S30 Key to Opportunities: This family offers the best sensing power with the widest selection of options. Ideal for application requiring long distances and background suppression. Focus on the variety of option within this family: Wiring chamber and quick disconnect Time delay options Networkable (Asi) Anti-fog lens Long range Background Suppression AC and DC Target Industries for General Purpose Optical Sensing: Car Wash Automated Guided Vehicles Material handling Assembly machines Test equipment Additional Information: Expanded Opto Sensors Catalog: Page 51

64 Push-Button Fiber-Optic Amps
Products: Standard Push-Button Fiber-Optic Amps The 20K Key to Opportunities : The BOS 20K is able to handle a wide field of applications and is surprisingly easy to use. One-touch programming will handle most application adjustments. Compatible with other manufacturers 2.2 mm diameter plastic fiber-optic cable. This size cable is very popular. Target Industries and Solutions: Hazardous applications Process control Oil/gas pipe and filling stations Petroleum refineries Material handling Stock level testing (small products) Storage retrieval equipment Conveyer belt alignment Packaging Fill stations Cap sealer Small and confined packaging machines High-speed strapper Electronic components and semiconductor IC and microprocessor pin alignment IC lead counting Wafer detection Assembly Equipment Robotic arm position Part alignment/position Miscellaneous Motion detection Level fill detection High-speed small part detection/position Dimensional testing Additional Information: Catalog Edition F; Page C62

65 Dual Fiber Amp NEW The TED Series Two sensors in one
Products: Standard NEW Dual Fiber Amp The TED Series EASY Touch™ Teach-in Setting Allows one-touch set-up Two sensors in one 2 Independent Channels Allows more sensing point in a smaller space Fast Switching Up to 2Khz switching handles most high-speed applications DIN Rail or Panel Mounting Clear Front-end Allows installer to see if fiber is positioned correctly

66 Short Range Laser Measurement
Products: Standard Short Range Laser Measurement The BOD 26K Key to Opportunities: Creative thinking is the key to finding applications. If a customer has a measurement range outside the BOD 26K's 40mm all is NOT lost!! The uses of ramps, levers, followers just to name a few are all methods to expand the range to meet an application. The BOD flier shows 6 application pictures showing some of these ideas. Target Industries and Solutions Material handling Stock level measurement Storage retrieval equipment Stack height Robotics Arm position End-effector position Electronic components and appliances IC pin alignment. Solder paste height . IC orientation Electric part dimensions. Chip thickness Food and pharmaceutical packaging Corrugated cardboard height Shapes of cookies and baked goods Dough thickness Swelling of bottle and can tops Metal and machinery, measurement of: Thickness of metal sheet materials Presence/absence of snap-rings, o-rings and other assembly components. Ferrite thickness Warping of hot cast parts Molding Width and groove depth of molded gear parts Thickness of extruded sheet materials Tire tread shape and groove depth Golf ball dimple depth Assembly Equipment Robotic arm position Robotic end-effectors position Part alignment/position Miscellaneous Shaft position Measure eccentricity Web flutter measurement Coil winding/unwinding monitoring Additional Information: BOD 26K Flier (Part No.: LIT-FL-BOD-26K)

67 Long Range Laser Measurement
Products: Standard NEW The BOD 66M Dual Function LED’s Green LED - Power On and Fault Condition Yellow LED - Object in range and Teach-in progress Advanced Optics Measurements made by triangulation and CCD Line Receiver Analog Output – Produces 1-10 V Analog output with resolution of 5mm. PNP Set-point Output – Offers a discrete output for difficult applications Key to Opportunities: Creative thinking is the key to finding applications. If a customer has a measurement range outside the BOD 66M's 2000mm all is NOT lost!! More solutions are on the way! Target Industries and Solutions Material handling Stock level measurement Storage retrieval equipment Stack height Robotics Arm position End-effector position Electronic components and appliances IC pin alignment. Solder paste height . IC orientation Electric part dimensions. Chip thickness Food and pharmaceutical packaging Corrugated cardboard height Shapes of cookies and baked goods Dough thickness Swelling of bottle and can tops Laser Light Source Accurate and small laser beam produces a brilliant visible line at the point of measurement. Class 2 laser is safe for all applications Rugged Metal Housing – Balluff Tough New Balluff standard housing Sides extend beyond lens for mechanical protection

68 Color Mark Sensors The TLm Products: Standard Key to Opportunities:
Great product for color mark detection. Auto tech-in function is very intuitive and effective. Ideal for continuously changing targets. Focus on: Teach-in capabilities Great housing High-speed Multiple light source options Target Industries for Small Part Detection: Packaging Filling Printing/bindery Labeling Additional Information: Expanded Opto catalog: Page 87

69 Luminescence Detectors
Products: Standard Luminescence Detectors The LDm Key to Opportunities: Focus on the remote teach-in capabilities of the LD, and how it significantly reduces the set up time. Also, the various lens and fiber optic cables that are now available make the LD the most versatile luminescence detector on the market. Industries: Food and Tobacco Pharmaceutics Cosmetics Paper and Textiles Plastics and Rubber Glass, ceramic and wood Corrugated and Paperboard Additional Information: Expanded Opto Catalog; Page 8 LDU Flier (Part No.: LIT-LDu) Applications: Packaging machines Detection of safety seals Part present verification in embedded locations Automated assembly machines Sort/reject marks on any material Conveying systems Glue detection Pick and place applications

70 True Color Detection NEW The BFS 26K Products: Standard
3 Programmable Outputs Detect up to 3 shades of colors The BFS 26K Push-button Setup Control all major functions from here LED Info Panel Verify the state of each output and tolerance levels Remote Programming Let your PLC take control White Light Source Captures all color shades Extremely Small Housing Industries smallest and most versatile package

71 Application Specific Products
Housing that make a difference

72 Slot Sensors – Fiber Replacements
Products: App Specific NEW Slot Sensors – Fiber Replacements The BGL Series Balluff-Tough Rugged Aluminum Housing (IP65) 3 Pin Connector – Offers fast and error free change out 7 Gap sizes – 5mm,10mm, 20mm, 30mm, 50mm, 80mm, 120mm Constant Alignment Never re-adjust a thru-beam pair again 2 Potentiometers Sensitivity and ON/OFF Delay Powerful Sensing Thru-beam mode provides maximum power

73 BGL Slot Sensors Application: Replacing Fiber thru-beam The Problems:
Products: App Specific BGL Slot Sensors Application: Replacing Fiber thru-beam The Problems: Alignment Size Fragile The Solution: BGL: Drop-in & go

74 Label Detection Slot Sensor
Products: App Specific Label Detection Slot Sensor The SR21 Key to Opportunities: Find applications for label detection/counting. Very little competition in this area. Focus on: Teach-in capabilities Great housing High-speed Target Industries for Small Part Detection: Labeling Packaging Filling Mail system Additional Information: Expanded Opto catalog: Page 65

75 SR21 Label Slot Sensors Application
Products: App Specific SR21 Label Slot Sensors Application Detecting labels on a translucent web Used for: Applicators Counters Cutters Web Label

76 Dynamic Optical Windows
Products: App Specific Dynamic Optical Windows The BOWA Keys to Opportunities: This unique product handles applications thought impossible. Counts fast moving product moving through the window. Focus on solving counting and filling applications. Target Industries for Parts Counting: Metal forming/stamping Plastic molding Packaging/Filling Additional Information: Catalog Edition F: Page C102

77 BOWA Dynamic Optical Window
Products: App Specific BOWA Dynamic Optical Window Applications: Thread/wire movement detection Part counting Parts flowing in a tube Liquid droplet counting

78 Accessories that make a BIG difference
Tricks Of The Trade Accessories that make a BIG difference

79 Products: Accessories
Air Blow-off Shield Allows optical sensors to be placed in heavily contaminated areas Positive air pressure applied to face to prevent dirt build-up Low-Flow Air Supply

80 Standard Brackets Do NOT overlook brackets!!
Versions available for all optical sensors Low cost Allows horizontal & vertical alignments Comes with mounting screws

81 S60 Mounting Accessories
ST-5021 ST-5020 ST-5018 ST-504 JOINT-60 ST-5019 Standard and protective brackets, jointed support for standard profiles

82 Laser Bracket The only effective way to align a laser
Offers unmatched precision

83 Swivel Bracket Allows free horizontal and vertical alignment
After proper alignment, lock into place

84 Signal Adapters Modify a sensor’s output in three ways:
Timer function Counter functions Converter for PNP to NPN and/or NO to NC Output current of 400 mA acts as an output amplifier Timer Counter Converter

85 Answers to specific applications
Solving Problems Answers to specific applications

86 Specific Problems Sensing Clear Objects
Product Path Sensing Clear Objects Low hysteresis Retroreflective BOS S3 x A0.6 BOS 6K NEW BOS S50 Sensing Through Translucent Objects High excess gain thru beam BOS 18M Infrared BOS S2 Infrared MiniPro

87 Specific Problems Small part detection
Product Path Specific Problems Small part detection Laser Sensor: BOS 18M, 26K, 6k, S50 Great for longer distances One-piece solution Plastic Fiber: BOS 20K & TED Good low cost alternative Bendable probe tip versions Mini Optos: BMOA Great for flexing and tight bending Smallest sensing head in the industry

88 Specific Problems Confining location Plastic Fibers Glass Fiber
Continues flex application Field cutting possible Low cost Glass Fiber Handles high temperature Resistant to crushing and hot chips Completely sealed to IP65 or IP67 NEW S41 & 6K Miniature Sensors Sub-miniature block style Remote teach-in or Pot

89 Specific Problems Close background BOS SDS10 BOS 26K BOS 6K
Product Path Close background BOS SDS10 Electronically adjustable background suppression Best background suppression in the business BOS 26K Mechanically adjustable background suppression Greater ranger and laser options BOS 6K Push-button adjustable background suppression NEW BOS S50 Half Tube half block

90 Long Range Diffuse Retroreflective Thru-Beam BOS 30M Tubular; 2m range
Product Path Long Range Diffuse BOS 30M Tubular; 2m range BOS S2 or S30; 2m range Retroreflective BOS18M; 4m BOS S30 (polarized); 9m Thru-Beam BOS 18M Laser; 50m BOS S2 or S30; 50m

91 Products and Applications
Optical Sensors Products and Applications