VARIABLE SPEED MOTOR SOLUTIONS FOR FOR WIRE AND CABLE MACHINES.

Presentación del tema: "VARIABLE SPEED MOTOR SOLUTIONS FOR FOR WIRE AND CABLE MACHINES."— Transcripción de la presentación:

1 VARIABLE SPEED MOTOR SOLUTIONS FOR FOR WIRE AND CABLE MACHINES

2 Reservados todos los derechos por Vascat, S.A. More than 36 years of experience designing and manufacturing motor solutions for:  Wire stranders  Winding / rewinding lines  Wire drawing machines  Coilers / Spoolers  Drum twisters  Extrusion lines  Bunching lines  …And much more SOLUTIONS FOR WIRE AND CABLE MACHINES

3 Reservados todos los derechos por Vascat, S.A. APPLICATION REQUIREMENTS:  Motor turning at speeds up to 500 rpm.  Reinforced motor frame.  Shock and vibration-resistant design.  Motor power supply and signals by slip ring connection.  Motor feedback by robust and maintenance free encoder. OPTIMISATION POINTS:  Minimizing installation floor space  Reducing production stoppages  Optimizing inverter size  Reducing system costs  … TUBULAR & PLANETARY STRANDERS

4 Reservados todos los derechos por Vascat, S.A. VASCAT SOLUTIONS:  Asynchronous servomotors  Customised MAC Q -Reinforced motor frame. -Shock and vibration-resistant design. -Heavy duty encoder -Customised winding TUBULAR & PLANETARY STRANDERS

5 Reservados todos los derechos por Vascat, S.A. APPLICATION REQUIREMENTS:  Hollow shaft rotor.  High axial forces on motor bearing.  Avoid stray currents.  Compact design. OPTIMISATION POINTS:  Increasing line speed  Reducing maintenance requirements  Space savings  Energy savings  … AUTOMATIC COILING/SPOOLING LINES

6 Reservados todos los derechos por Vascat, S.A. VASCAT SOLUTIONS:  Asynchronous servomotors  Direct Drive MAC Q -Hollow shaft -Customised fan -Special bearings -Customised winding Synchronous torque motors  Direct drive MDD-SN -Robust rotor design (Embedded magnets) -Hollow shaft -Special bearings -Customised winding AUTOMATIC COILING/SPOOLING LINES

7 Reservados todos los derechos por Vascat, S.A. APPLICATION REQUIREMENTS:  Synchronization of the transmission belts.  Compact design.  Precise tension control. OPTIMISATION POINTS:  Improvement of machine flexibility  Silent operation  Space savings  Reduction of maintenance requirements  … CATERPILLARS

8 Reservados todos los derechos por Vascat, S.A. VASCAT SOLUTIONS:  Asynchronous servomotors  MAC QI + Gear transmission -Customised winding Synchronous torque motors  MDD Direct drive -Robust rotor design (Embedded magnets) -Water or convection cooling -Customised winding CATERPILLARS

9 Reservados todos los derechos por Vascat, S.A. APPLICATION REQUIREMENTS:  Torque is proportional to coil diameter  Constant Torque x Speed ratio (Power)  Wide speed working range  Field weakening operation.  Uncoiler drive is acting as a generator. OPTIMISATION POINTS:  Regenerative operation  Space savings  Inverter size savings  Wide field weakening range  Improvement of web tension accuracy  Reduction of mechanical vibrations  … UNCOILERS / RECOILERS

10 Reservados todos los derechos por Vascat, S.A. VASCAT SOLUTIONS: Direct current motors  IDM + Gear transmission -With compensated poles -Customised winding -Wide field weakening range  Asynchronous servomotors  MAC QI / QE + Gear transmission -Customised winding -Wide field weakening range UNCOILERS / RECOILERS

11 Reservados todos los derechos por Vascat, S.A. FULL MOTOR CUSTOMISATION:  SHAFTS  FLANGES  WINDINGS  BEARINGS  FEEDBACK SENSORS  COOLING SYSTEM  BRAKES  CONNECTIONS  MATERIALS  … CUSTOMISED SOLUTIONS

12 Reservados todos los derechos por Vascat, S.A.  ALTEC SRL  C.M. CABALLÉ  CONDUCTIX  CONTROL TECHNIQUES  FLYMCA  LENZE  MACCHINE SPECIALI  MARIO FRIGERIO  PARKER SSD  PS CONSTRUZIONI  SETIC – GAUDER GROUP  ROCKWELL AUTOMATION  TECNOCABLE ... MAIN SECTOR REFERENCES